A revolutionary conveyor belt monitoring system designed in Australia will provide valuable time and cost savings for the mining and bulk materials handling industries.
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CBM International - Conveyor Belt Monitoring System
Project Synopsis
ideas* have developed a revolutionary conveyor belt monitoring system for CBM International, a global provider of comprehensive condition monitoring of conveyor belts and systems.
The system utilises the latest vision and laser technology, including 3D imaging to monitor both the external and internal condition of the belt.
Following successful prototype trials, the first system is set to be installed on an iron ore conveyor at BlueScope Steel in New South Wales.
Profile Detection
A profile detector continuously maps a 3D image of the load-side of the conveyor belt, monitoring for any changes in profile to indicate wear or damage such as delamination, bulging or splits to the belt. Any inconsistencies trigger an alarm, allowing an operator to remotely review the event. A vision system captures a continuous image of the belt allowing the operator to view the belt condition and even compare to a previous time.
Rip Detection
A second unit monitors the underside of the belt for rips. This can be positioned directly after a load transition point, monitoring for belt rips from events such as liner plate dislodgement.
Remote Access
A direct web interface allows the belt condition and all events to be monitored in real time from anywhere around the globe. This capability makes the system ideal for monitoring the typical hazardous and/or remote environments associated with large industrial conveyors.
